How to Wire a UK 3-Pin Plug? Wiring a BS1363 Plug

Wiring a BS1363, 3-Pin Plug Safely and Correctly

What is a UK 3-Pin Plug?

A UK plug, also known as a British Plug, Type G Plug, or BS1363 Standard Plug by the International Electrotechnical Commission (IEC), is a three-pin plug used to power electrical appliances and devices. There are multiple types of three-pin plugs, such as Type A, B, C, D, E, F, G, H, I, J, K, L, etc. However, the G type 3-pin plug is most common in the United Kingdom, Singapore, Hong Kong, Malta, Malaysia, Ireland, Cyprus, Qatar, Oman, Kuwait, Saudi Arabia, the UAE, Israel, and other countries that fully or partially follow IEC regulations.

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Inside a 3-Pin Power Plug

There are three terminals and a fuse inside a UK three-pin power plug, as follows:

Click image to enlarge

Live Terminal = L

The live terminal should be connected to the brown-colored wire (from the cable). It carries voltage and current from the source to the load point. The live terminal is also known as the hot, line, or phase terminal. The live terminal screw is electrically connected and bonded to the input of the safety fuse, while the output of the fuse is connected to the live pin.

Neutral Terminal = N

The Neutral terminal should be connected to the blue-colored wire. The Neutral wire provides a return path for the current when the circuit is completed.

Earth Terminal = E

The Earth terminal is longer and thicker for safety purposes. For this reason, the green with yellow stripe Earth wire should be connected to the Earth terminal.

Fuse

There is a built-in standard fuse (normally 13A) in a BS1363 plug. The rating of the ceramic fuse in the UK plug can be different, depending on the current capacity and types of protected loads. The main function of the fuse in a British plug is to protect the power cord, connected appliance, and cables and wires in case of overheating, overload, or overcurrent.

For example, a 13A fuse with 230V, 50Hz home supply voltage is equivalent to almost 3000 watts (3kW). If the load current exceeds the limit of the fuse rating (in the case of a fault, e.g., a short circuit), it will blow or trip the RCD/MCB circuit breaker in the main consumer unit.

Cable Grip

A cable grip is used to prevent tension on the cable during normal operation and to prevent the wire strands from pulling out of the screw terminals. The strain relief (cable grip) should be tightly fitted around the cable after connecting the wire strands to the appropriate terminals.

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Safety Features of BS1363 Plug

Good to know: The BS-1363 Plug, also known as the UK plug, is considered the safest plug in the world due to the following reasons:

• It has a built-in fuse.
• It has insulated pins.
• The earth pin is thicker and longer, ensuring it makes contact before other pins. The thickness of the pin prevents incorrect insertion into other slots, such as inserting Neutral into the Live or Earth into the Live terminal. In short, it cannot be inserted incorrectly.
• Shuttered outlets on sockets are used for 3-pin power plugs, preventing children from inserting nails or other conducting materials into the socket outlet. The longer earth pin helps to open the other two slots for Live and Neutral wires.
• The grip helps to remove the power plug easily.
• It can’t be used upside-down or in reverse to mix up the Live or Phase with Neutral.

Tools Needed

The following basic tools are required while wiring a 3-pin power plug.

• A 3-Pin UK plug
• Flat bladed screwdriver
• Phase tester
• Wire snips, side cutters, scissors, knife or simple wire striper.

Click image to enlarge

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Wiring a UK 3-Pin Plug

Follow these simple steps to wire a BS-1363 UK plug:

1. Remove 2 inches or 5 centimeters of the outer sheath or insulation of the cable without damaging it, using a knife, snips, or wire stripper.
2. Shorten the Live and Neutral (Brown & Blue) wires to a length that fits appropriately in the Live and Neutral screw terminals.
3. Remove about half an inch (10mm) of insulation from the inner cores of all three wires (Brown, Blue, and Green/Yellow Stripe) using snips, a knife, or a wire stripper. Be careful not to damage the wire strands or conductors.
4. It is a good practice to tightly twist all the wire strands and double them over before inserting them into the screw terminals. This helps avoid spreading the wire strands to other terminals and ensures the screws are tightened properly, especially for light gauge flex.
5. Loosen the screws on the cable grip (strain relief) to easily connect the phase, neutral, and earth wire to the related screw terminals.
6. Connect the Green with Yellow Stripe wire to the Earth “E” terminal.
7. Feed the Blue wire into the Neutral “N” terminal.
8. Finally, connect the Brown wire to the Live (Phase) “L” terminal.
9. Tighten the cable grip (strain relief) screws and replace the back cover of the three-pin plug. Ensure all wires and screws are securely tightened to prevent hazardous fires due to arcing, overheating, or electric shock resulting in serious injuries.

Click image to enlarge

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Instruction & Safety Precautions

• Disconnect the main power supply (and ensure it is truly switched off) before servicing, repairing, or installing electrical equipment. To do this, turn off the main switch in the main consumer unit or distribution board.
• Never stand on or touch wet or metal parts while repairing or installing electrical equipment.
• Read all cautions and instructions carefully, and strictly follow them when completing this tutorial or any other practical work related to electrical tasks.
• Always use the right size cable and wire, proper size outlets and switch, and suitable size of circuit breakers. You may also use the Wire and Cable size calculator to find the right gauge size.
• Never attempt to work with electricity (as it is dangerous and can be fatal) without proper guidance and care. Perform installation and repair work in the presence of experienced individuals with vast knowledge and good practices who know how to deal with electricity.
• Doing your own electrical work is not only dangerous but also illegal in some cases. Contact a licensed electrician or the electric power supply provider before making any changes or modifications to electrical wiring connections.
• The distribution board should not be installed more than 2.2 meters above the floor, must be protected from corrosion, and kept away from watery areas. All wires should be covered inside the panel board (i.e., they should not hang outside the panel). Finally, there must be a safety sign near the distribution board.
• The author will not be liable for any losses, injuries, or damages resulting from the display or use of this information, or from attempting any circuit in the wrong format. Please be careful, as working with electricity is highly dangerous.

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